MAJOR Heightens Screening Performance and Wear life with the FLEX-MAT® Modular Series Screen Media
“We’re always looking at ways to help producers get the best end product. What better way than to optimize the design of our efficient FLEX-MAT product for even better performance,” said Bernard Betts, president of MAJOR. “The FLEX-MAT Modular Series is just that. A proven, reliable solution to achieve heightened screening performance and improve the bottom line.” The efficiency-enhancing characteristics of all FLEX-MAT screen media, including the modular series, are created by bonding OPTIMUMWIRE® – the industry’s longest-lasting wire – with distinctive lime-green polyurethane strips rather than weaving them. This allows wires to vibrate independently from end to end under material contact. The high frequency of the wires – 8,000 to 10,000 cycles per minute – adds to the vibration of the screen box – 800 to 900 cycles per minute – to speed up material separation and passing. The increased screening action improves material throughput while virtually eliminating near-size pegging on the top decks and fine material blinding and clogging on the bottom decks, resulting in a lower cost of production per ton. Additionally, the media offers up to five times longer wear life than traditional woven wire and produces a cleaner retained product. Like our traditional FLEX-MAT panels, the Modular series is available in a variety of patterns, including the D, S and T series. The D series features a standard square pattern, which is ideal for precise sizing. The S series maximizes open area, virtually eliminates blinding, and reduces fine contamination. The T series enhances screening for particles below 1.5 mm and features small openings to minimize blinding. The screen media is secured through either grooved, step, or pin and leg panels. FLEX-MAT Modular screen media panels are available in either the patented OPTIMUMWIRE or 304 stainless steel wire. In addition to modular panels, MAJOR’s signature FLEX-MAT Modular media is available in tensioned sections for use on crown decks.
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